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Fahren mit Holzgas - Driving with Woodgas - Conduire avec Gase de Bios

Deutsche Texte gibts ganz unten auf dieser Seite und hier!

Some Links to good ideas how to drive on woodgas: ok, the basic: THE FINAL REPORT OF FEMA (Federal Emergency Management Agency) about the Stratified Downdraft Wood Gasifier

Fluidyne Corporation, New Zealand, shared some basics..., get them -for free- from here... maybe they are willing to give us more?? (please let us know)...

Dale Costich sales a plans set for a chunk wood gasifier... he wrote in a mail ..."see costich.tripod.com"...

Just some emails and the links in them as a brain-storming for building an oxigen (aka "lamda") sensor - data aquisition module - regulator module to optimise gasification/ incineration of woodgas operated devices...
extracted from http://members.nbci.com/craigpage/IDEAS.HTM "...a 30 LED air-fuel ratio meter using a standard automotive oxygen (aka "lambda") sensor. I built one about two years ago and found it worked reasonably well-certainly much better than a 10 led meter. The design is by Khouri Giordano and he posted it to the RX7 mailing list back in 1994. click to get enlarged circuit diagram with 1xLM340, 1xLM1964, 3 x LM3914 (1006x1436px) (=48.3KB)
See National Semiconductor Website - LM3914 data sheet Note that the LM1964 is now obsolete (Sometime before September 1997-Don't you hate that!) It was an op amp specifically designed for oxygen sensor interfacing. I intend to come up with an alternate solution, probably using a common device. Until then you might like to look at:
National Semiconductor Website - LM9040 data sheet (Dual sensor inputs) http://www.national.com/pf/LM/LM9040.html
National Semiconductor Website - LM9044 data sheet (Single sensor input) http://www.national.com/pf/LM/LM9044.html
National Semiconductor Website - LMC6492 may be another alternative... ???
These meters work by displaying the voltage on an exhaust "oxygen" sensor - all modern EFI cars use these to tune the engine continually. The sensor is essentially a small battery that varies it's voltage depending on the oxygen content in the exhaust, which reflects the air-fuel ratio the engine is currently tuned at. Unfortunately the common (cheap to make) ones have a very sharp response, ie only a fraction of a volt seperates a wide range of air fuel ratios - furthermore the voltage output changes quite dramatically depending on the temperature. Standard EFI systems work by slightly richening and leaning the air-fuel mix by changing the pulse width of the injectors. The idea of using the sensor is that the air-fuel mix will be slighly lean 50% of the time, slightly rich rich 50% of the time.. Generally speaking these systems DO NOT directly measure the air fuel ratio. If you are adding this meter and a sensor to a car without an existing sensor, a heated sensor will give more consistent results as these tend to have more stable temperature (temperature plays a big part in the output voltage of these sensors). Just about all new cars will have a heated sensor. These cost about $50-$100 (us dollars). Aparrently the VTEC-E Honda Civic used a "UEGO" (univeral exhaust gas oxygen sensor), which has a much more linear output voltage making small changes in the air-fuel ratio more easily resolved. UEGOs are used in most portable commercial air-fuel meters, and are usually quite expensive (eg the Horiba UEGO is around $700 US). Rumor has it that the Civic UEGO is about $150US. However I have not been able to find out any more information about it.
This meter will give an indication of air-fuel ratios, but is by no means a calibrateable instrument - mainly due to the sensor. It is possible to use a standard sensor for instrumentation, but these need to have an exhaust temperature sensor and go through a complex set of mathematics. The best reference for further reading is the Bosch automotive electrical handbook. This goes into detail about how the sensors work. http://www.houlihane.co.uk/tweaks.htm diagrams copied below Lambda Sensor Much has been written about the lambda sensor and it's replacement, and also air/fuel ratio meters. To allow the fuel system to run closed loop, and effectivly re-tune itself on the fly, the exhaust gas is measured to determine the amount of oxygen in the exhaust gas.
Complete combustion will occur with a 14.7:1 ratio of air to fuel (by mass?). This statement obviously incorrect as it doesn't define the fuel, but the correct ratio gives 100% combustion with no residual oxygen. For best power, a richer mixture is required. A richer mixture is also required for the engine to run when it's cold. If the mixture become too lean, especially if the inducted air is hot, the chances of detonation are increased.
The lambda sensor is an oxygen concentration meter. It doesn't measure fuel at all, but it can tollerate being placed in the exhaust gas stream. Lambda is defined as the excess air factor with lambda=1 being the stociometric ratio (nominally 14.7:1) With lambda less than 1, (i.e. rich mixture) the output is >800mV. At lambda=1, the output changes rapidly. For lambda=1.2 (3.3% O2) the output is approximately 25mV. These graphs are taken from the Bosch 0 258 104 002 data sheet.
The Rx7 uses it's lambda sensor for idle and light load conditions. At least that's what everyone else says. Under heavy load, the system goes open loop due to the response time for the sensors. Fuel is despensed based on temperature, boost, rpm, throttle opening, etc. This is fine until you decide to go for more boost, install an FCD and end up with the ECU thinking it's got 7psi boost whilst the motor is receiving 12psi boost and almost twice as much air. Yes, we all know the system is conservative and uses more fuel than is neccesary to prevent dettonation with 95 octane, but it's nice to be sure.
There is a digital A/F ratio display design published on the FC3S web page, but I've gone for the analogue version. Take a 5V regulator, a reasonable op-amp and a meter. Three 100k resistors make the opamp into a gain=2 non-inverting amplifier. Add a suitable (32k) resistor and trimmer in series with the output and connect the meter so 1/2 scale corresponds to 800mv input. Find the ECU under the carpet on the passenger side footwell (under a metal plate about 1' square) and connect to the centre connector, 4th from the right on the bottom row. If you've got this far you should be able to confirm that this sits at about 1V diring idle.
The important thing to remember once this gauge is installed is that there is significant variation in lambda sensor output under different conditions. This gauge is intended to show when the motor is running under too-lean conditions under load. Don't expect it to show an idle mixture of lambda=1.
You should expect to see lean running when you ease off, and more rich under load. Limited tests on my car show full-scale (very rich) under acceleration when 'reasonably warm'. Minimum reading was about 40% with 50%=800mV.
The oxygen sensors are made by Bosch (mostly?) and would have different model numbers on different cars. You can find used ones in a junk yard. I posted the Url -- but here it is again -- with a few extras:
http://www.boschusa.com/Consumer/Automotive/OxygenSensors/
http://www.boschusa.com/Business/Automotive/Gasoline/ExhaustSensors/
http://www.boschusa.com/Business/Automotive/Gasoline/ProdExhSensors/
But still not data/application sheets found -- anyone else having any luck?

Ok folks -- some more raw info from: http://atlantis.austin.apple.com/people.pages/Jimbo/o2info.html
In response to several requests for more information about Oxygen (O2) sensors, perhaps the following information will help.
These procedures are only for self powered conventional sensors. Some very new cars are using a different style sensor that is powered. *Many* Oxygen sensors are replaced that are good to excellent. *Many* people don't know how to test them. They routinely last 50,000 or more miles, and if the engine is in good shape, can last the life of the car.
What does the O2 sensor do?
It is the primary measurement device for the fuel control computer in your car to know if the engine is too rich or too lean. The O2 sensor is active anytime it is hot enough, but the computer only uses this information in the closed loop mode. Closed loop is the operating mode where all engine control sensors including the Oxygen sensor are used to get best fuel economy, lowest emissions, and good power.
Should the O2 sensor be replaced when the sensor light comes on in your car?
Probably not, but you should test it to make sure it is alive and well. This assumes that the light you see is simply an emissions service reminder light and not a failure light. A reminder light is triggered by a mileage event (20-40,000 miles usually) or something like 2000 key start cycles. EGR dash lights usually fall into the reminder category. Consult your owners manual, auto repair manual, dealer, or repair shop for help on what your light means.
How do I know if my O2 sensor may be bad?
If your car has lost several miles per gallon of fuel economy and the usual tune up steps do not improve it. This *is not* a pointer to O2 failure, it just brings up the possibility. Vacuum leaks and ignition problems are common fuel economy destroyers. As mentioned by others, the on board computer may also set one of several failure "codes". If the computer has issued a code pertaining to the O2 sensor, the sensor and it's wiring should be tested. Usually when the sensor is bad, the engine will show some loss of power, and will not seem to respond quickly.
What will damage my O2 sensor?
Home or professional auto repairs that have used silicone gasket sealer that is not specifically labeled "Oxygen sensor safe", "Sensor safe", or something similar, if used in an area that is connected to the crankcase. This includes valve covers, oil pan, or nearly any other gasket or seal that controls engine oil. Leaded fuel will ruin the O2 sensor in a short time. If a car is running rich over a long period, the sensor may become plugged up or even destroyed. Just shorting out the sensor output wire will not usually hurt the sensor. This simply grounds the output voltage to zero. Once the wiring is repaired, the circuit operates normally. Undercoating, antifreeze or oil on the *outside* surface of the sensor can kill it. See how does an Oxygen sensor work.
Will testing the O2 sensor hurt it?
Almost always, the answer is no. You must be careful to not *apply* voltage to the sensor, but measuring it's output voltage is not harmful. As noted by other posters, a cheap voltmeter will not be accurate, but will cause no damage. This is *not* true if you try to measure the resistance of the sensor. Resistance measurements send voltage into a circuit and check the amount returning.
How does an O2 sensor work?
An Oxygen sensor is a chemical generator. It is constantly making a comparison between the Oxygen inside the exhaust manifold and air outside the engine. If this comparison shows little or no Oxygen in the exhaust manifold, a voltage is generated. The output of the sensor is usually between 0 and 1.1 volts. All spark combustion engines need the proper air fuel ratio to operate correctly. For gasoline this is 14.7 parts of air to one part of fuel. When the engine has more fuel than needed, all available Oxygen is consumed in the cylinder and gasses leaving through the exhaust contain almost no Oxygen. This sends out a voltage greater than 0.45 volts. If the engine is running lean, all fuel is burned, and the extra Oxygen leaves the cylinder and flows into the exhaust. In this case, the sensor voltage goes lower than 0.45 volts. Usually the output range seen seen is 0.2 to 0.7 volts. The sensor does not begin to generate it's full output until it reaches about 600 degrees F. Prior to this time the sensor is not conductive. It is as if the circuit between the sensor and computer is not complete. The mid point is about 0.45 volts. This is neither rich nor lean. A fully warm O2 sensor *will not spend any time at 0.45 volts*. In many cars, the computer sends out a bias voltage of 0.45 through the O2 sensor wire. If the sensor is not warm, or if the circuit is not complete, the computer picks up a steady 0.45 volts. Since the computer knows this is an "illegal" value, it judges the sensor to not be ready. It remains in open loop operation, and uses all sensors except the O2 to determine fuel delivery. Any time an engine is operated in open loop, it runs somewhat rich and makes more exhaust emissions. This translates into lost power, poor fuel economy and air pollution. The O2 sensor is constantly in a state of transition between high and low voltage. Manfucturers call this crossing of the 0.45 volt mark O2 cross counts. The higher the number of O2 cross counts, the better the sensor and other parts of the computer control system are working. It is important to remember that the O2 sensor is comparing the amount of Oxygen inside and outside the engine. If the outside of the sensor should become blocked, or coated with oil, sound insulation, undercoating or antifreeze, (among other things), this comparison is not possible.
How can I test my O2 sensor?
They can be tested both in the car and out. If you have a high impedence volt meter, the procedure is fairly simple. It will help you to have some background on the way the sensor does it's job. Read how does an O2 sensor work first.
Testing O2 sensors that are installed
The engine must first be fully warm. If you have a defective thermostat, this test may not be possible due to a minimum temperature required for closed loop operation. Attach the positive lead of a high impedence DC voltmeter to the Oxygen sensor output wire. This wire should remain attached to the computer. You will have to back probe the connection or use a jumper wire to get access. The negative lead should be attached to a good clean ground on the engine block or accessory bracket. Cheap voltmeters will not give accurate results because they load down the circuit and absorb the voltage that they are attempting to measure. A acceptable value is 1,000,000 ohms/volt or more on the DC voltage. Most (if not all) digital voltmeters meet this need. Few (if any) non-powered analog (needle style) voltmeters do. Check the specs for your meter to find out. Set your meter to look for 1 volt DC. Many late model cars use a heated O2 sensor. These have either two or three wires instead of one. Heated sensors will have 12 volts on one lead, ground on the other, and the sensor signal on the third. If you have two or three wires, use a 15 or higher volt scale on the meter until you know which is the sensor output wire.
When you turn the key on, do not start the engine. You should see a change in voltage on the meter in most late model cars. If not, check your connections. Next, check your leads to make sure you won't wrap up any wires in the belts, etc. then start the engine. You should run the engine above 2000 rpm for two minutes to warm the O2 sensor and try to get into closed loop. Closed loop operation is indicated by the sensor showing several cross counts per second. It may help to rev the engine between idle and about 3000 rpm several times. The computer recognizes the sensor as hot and active once there are several cross counts. You are looking for voltage to go above and below 0.45 volts. If you see less than 0.2 and more than 0.7 volts and the value changes rapidly, you are through, your sensor is good. If not, is it steady high (> 0.45) near 0.45 or steady low (< 0.45). If the voltage is near the middle, you may not be hot yet. Run the engine above 2000 rpm again. If the reading is steady low, add richness by partially closing the choke or adding some propane through the air intake. Be very careful if you work with any extra gasoline, you can easily be burned or have an explosion. If the voltage now rises above 0.7 to 0.9, and you can change it at will by changing the extra fuel, the O2 sensor is usually good.
If the voltage is steady high, create a vacuum leak. Try pulling the PCV valve out of it's hose and letting air enter. You can also use the power brake vacuum supply hose. If this drives the voltage to 0.2 to 0.3 or less and you can control it at will by opening and closing the vacuum leak, the sensor is usually good.
If you are not able to make a change either way, stop the engine, unhook the sensor wire from the computer harness, and reattach your voltmeter to the sensor output wire. Repeat the rich and lean steps. If you can't get the sensor voltage to change, and you have a good sensor and ground connection, try heating it once more. Repeat the rich and lean steps. If still no voltage or fixed voltage, you have a bad sensor.
If you are not getting a voltage and the car has been running rich lately, the sensor may be carbon fouled. It is sometimes possible to clean a sensor in the car. Do this by unplugging the sensor harness, warming up the engine, and creating a lean condition at about 2000 rpm for 1 or 2 minutes. Create a big enough vacuum leak so that the engine begins to slow down. The extra heat will clean it off if possible. If not, it was dead anyway, no loss. In either case, fix the cause of the rich mixture and retest. If you don't, the new sensor will fail.
Testing O2 sensors on the workbench
Use a high impedence DC voltmeter as above. Clamp the sensor in a vice, or use a plier or vice-grip to hold it. Clamp your negative voltmeter lead to the case, and the positive to the output wire. Use a propane torch set to high and the inner blue flame tip to heat the fluted or perforated area of the sensor. You should see a DC voltage of at least 0.6 within 20 seconds. If not, most likely cause is open circuit internally or lead fouling. If OK so far, remove from flame. You should see a drop to under 0.1 volt within 4 seconds. If not likely silicone fouled. If still OK, heat for two full minutes and watch for drops in voltage. Sometimes, the internal connections will open up under heat. This is the same a loose wire and is a failure. If the sensor is OK at this point, and will switch from high to low quickly as you move the flame, the sensor is good. Bear in mind that good or bad is relative, with port fuel injection needing faster information than carbureted systems.
ANY O2 sensor that will generate 0.9 volts or more when heated, show 0.1volts or less within one second of flame removal, AND pass the two minute heat test is good regardless of age. When replacing a sensor, don't miss the opportunity to use the test above on the replacement. This will calibrate your evaluation skills and save you money in the future. There is almost always *no* benefit in replacing an oxygen sensor that will pass the test in the first line of this paragraph.

Ok -- the controller is: http://www.boschusa.com/Business/Automotive/Gasoline/ECU/ Which also can be found in a scrap car -- But not spec sheets ,data manuals -- yet! And with out that info -- it is all just so much "junk". Now -- for those with more time and greater interest -- Start by using this search term: oxygen sensor At this search engine: http://www.alltheweb.com/ Lots of good leads right there!

The voltage change of the lambda meter is so sensitive to oxygen pressure change, that it changes by an order of magnitude as you pass from 1% rich to 1% lean. Therefore the temperature of the sensor is not so important if you only want to find the switch point. However, if you want to operate rich or lean on purpose, you need to keep the sensor at a fixed temperature, say 777C (makes 727+273 = 1,000K, hot enough for the sensor and makes calculations easy from V = RT/NF ln (p2/p1).

...download this file: http://www.national.com/ds/LM/LM9040.pdf
This is the data sheet for the LM9040 Dual Lambda Sensor Interface Amplifier. Exactly what you would need to apply an oxygen sensing device to your gasifier -- or whatever. This PDF file is more than explicit! From this you can easily build your device...I would simply port the output to an A to D converter card sitting in my computer. I would then be able to monitor and data log oxygen conditions from two sources.
Of course -- this design begs for at least two thermo-couples positioned at the oxygen sensors. With the input from those streaming in along the input from the sensors -- a simple programming can make temperature corrections. Readings would then be very accurate indeed.
...Imagine how the availability of such a monitoring device would advance gasifier design, control and development! Could be sold as a "kit". The sensors -- the wiring -- the "black-box" -- the A/D card --the software.
What a wonderful compendium of operational and info sources from Gary on Lamda sensors. Introduction of this now common technology to other combustion processes could make this a much cleaner planet. If you can tune the A/F ratio on your car as each cylinder fires, you can certainly tune your stove, heater, furnace etc. However, it depends on having a cheap, dependable sensor and the info here will permit us to build one.
At Community Power Corporation we use a closed loop sensor on our 12 kW generator. While this is desirable for cars, it is a necessity for gasifier engine systems, since the A/F ratio changes continuously with gasifier operation.
Another use for knowing the exact A/F ratio is that it gives the heating value of the fuel. Each kg of air burned generates about 3.3 MJ of heat. HHV Fuel = 3.3 * A/F -An A/F ratio of 14.7 (gasoline at lamda =1) implies a fuel value of 48.5 MJ/kg. (My North American Combustion Handbook, V I lists gasoline at 48.37 MJ/kg or 20,796 Btu/lb for Octane). A producer gas with 6.0 MJ/m3, ~ 7.8 MJ/kg should have an A/F ratio of 2.36 (7.8/3.3).
As far as I know, no one has discovered this simple relationship. If anyone has met it, let me know. It depends on the fact that the heat for combustion of oxygen with ANY fuel is about 3.3. I'll try to refine this number farther and post the exceptions. (Pure H2, C, maybe). I'll see if we are recording the output of our Lambda sensor at CPC.

~~~~~~~

The lambda sensor is a necessary part to bringing "turnkey" gasification into the 21st century.
+++
...and finally a bit in german language... to get those involved, too that are not able reading english , but got/want know-how...
+++

+ + + Erste weltweite praktische Erfahrungsberichte + + +

+ Der Abschlussbericht der FEMA (Federal Emergency Management Agency) zum Stratified Downdraft Wood Gasifier
nachgedruckt in 1989, u.a. veröffentlicht in: "THE SURVIVOR" Vol. 6, auf den Seiten 2469-2516, siehe www.kurtsaxon.com zum "Stratified Downdraft Wood Gasifier" engl.,
Die detailierte, bebilderte Anleitung zum erfolgreichen Selbstbau !! eines Holzvergasers (Brennstoff: Holz, Hackschnitzel, Pellets etc...) zum Betrieb von herkömmlichen Benzin- und Dieselmotoren von 5 - 160 PS Leistung...

Der detaillierteste Bericht den ich bislang fand, sozusagen als Basis aller weiteren zu verwenden...

!!!Will ihn übersetzen, und hier bringen... Wer hat ein gutes Programm dafür und hilft mit??
-Sind zB. großtechnische Erfahrungen mit "Pyrolyse" aus Müllverbrennungs-Anlagen von Nutzen? - insbesondere deren Regelungstechnik, die Gasführung... etc???
BITTE UM LINKS, VORSCHLÄGE ETC...

+ ein paar Details aus Neuseeland, von der Firma Fluidyne Corporation, -die bauen schon seit 25 Jahren Gaserzeuger und -Anlagen...

+ Ein Bericht aus Finnland in "NANO" vom Oktober '00 über Vesa Mikkonen's Holzvergaser

+ Ein Bericht aus Norwegen in einer Tageszeitung vom August '01 über Markus Almroth's VOLVO

+ Ein Bericht aus Australien von den Popes

+ Ein EU-finanziertes Projekt aus Österreich Jenbach

+ Diverse Berichte zum Holzvergaser

+ Ein kleines deutschsprachiges Forum zum Thema: "Fahren mit Holzgas"



+ eventuell gibts weiteres unter back.to/woodgas

+ und etwas zum Fahren mit Pflanzenöl (Pöl)/ Pflanzenfett (Pfett)



Wenn Sie eigene Erfahrungen haben oder jemanden kennen der eigene Erfahrungen gemacht hat würden wir uns über weitere Details sehr freuen zur Veröffentlichung hier, sodaß wir alle gemeinsam noch bessere Lösungen finden können... - Wenn Ihnen zB. eine gute OCR-Text-Erkennungs-Software-Umwandlung in ASCII gelingt wäre dies eine bessere Ausgangsbasis für eine deutsche Übersetzung... - und: nat�rlich bauen wir hier auch gerne Texte von Ihnen (oder/und Link zu Ihnen) mit ein: [email protected] oder Sie machen es gleich selber mit einer ftp-software (zb. ws-ftp.exe, -eine download-site von ftpsearch.lycos.com suchen lassen...)... Die Upload-Parameter sind: Host: ftp.fortunecity.com / User: woodgas / Password: woodgas -aber bitte um ein mail an mich wenns passiert ist...